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Discover the benefits…\u00a0<\/p>\n
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The key component of an electrified powertrain is the inverter, which can therefore be found in every vehicle. The inverter is a power electronics-based mini-computer that converts DC current into a rotating multi-phase AC current and controls the torque of the e-motor.<\/p>\n
The focus is on the production phase as part of the product development process, because more and more inverter developments are completed and begin production. End-of-Line testing is essential to ensure fault-free production and functional inverters.<\/p>\n
End-of-Line testers for HV functional tests are used to verify the correct quality and functionality of the manufactured inverters. The aim is to release only functioning inverters to the market. A production environment has special requirements regarding the test equipment.<\/p>\n
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[\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.18.0″ _module_preset=”default” use_background_color_gradient=”on” background_color_gradient_stops=”#2b87da 0%|rgba(42,153,203,0.56) 1%|#29c4a9 100%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/avl-set.com\/wp-content\/uploads\/2022\/08\/AVL_220523-0317-1_web-L1920px.jpeg” global_colors_info=”{}”][et_pb_row _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.18.0″ _module_preset=”default” header_3_text_color=”#FFFFFF” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][et_pb_button button_url=”https:\/\/avl-set.com\/wp-content\/uploads\/2025\/11\/Solution-Sheet-ALC.pdf” url_new_window=”on” button_text=”Download” button_alignment=”center” _builder_version=”4.27.4″ _module_preset=”default” custom_button=”on” button_text_size=”21px” button_text_color=”#0075BE” button_bg_color=”#FFFFFF” button_font=”|700|||||||” button_use_icon=”off” custom_padding=”|80px||80px|true|true” hover_enabled=”0″ global_colors_info=”{}” button_bg_color__hover_enabled=”on|hover” button_bg_color__hover=”#FFFFFF” button_bg_enable_color__hover=”on” button_border_color__hover_enabled=”on|hover” button_border_color__hover=”#25B7BC” sticky_enabled=”0″][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Service Section” _builder_version=”4.16″ custom_margin=”23px|||||” custom_padding=”8px||0px|||” global_colors_info=”{}”][et_pb_row admin_label=”Service Section Title” _builder_version=”4.16″ custom_margin=”||40px|” animation_style=”fade” animation_direction=”top” saved_tabs=”all” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Title” _builder_version=”4.18.0″ text_font=”||||||||” text_text_color=”#747d88″ text_font_size=”13px” text_line_height=”1.9em” header_font=”||||||||” header_2_font=”|700||on|||||” header_2_font_size=”39px” header_2_line_height=”1.3em” text_orientation=”center” max_width=”705px” module_alignment=”center” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”4%” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][et_pb_text content_tablet=”<\/p>\n
The inverter passes through a customer defined test content in an
End-of-Line test cell.<\/p>\n
” content_phone=”<\/p>\n
The inverter passes through a customer defined test content in an
End-of-Line test cell.<\/p>\n
” content_last_edited=”on|desktop” admin_label=”Subtitle” _builder_version=”4.18.0″ text_font=”Montserrat||||” text_text_color=”#747d88″ text_line_height=”1.8em” header_font=”||||||||” text_orientation=”center” max_width=”700px” module_alignment=”center” custom_margin=”|||” animation_style=”slide” animation_direction=”bottom” animation_delay=”100ms” animation_intensity_slide=”4%” global_colors_info=”{}”]<\/p>\n
The inverter passes through a customer defined test content in an
End-of-Line test cell.<\/p>\n
[\/et_pb_text][et_pb_text _builder_version=”4.18.0″ _module_preset=”default” custom_margin=”10px||-40px||false|false” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” admin_label=”Services” _builder_version=”4.18.0″ max_width=”80%” custom_padding=”25px||25px|” use_custom_width=”on” width_unit=”off” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Testing Complexity” image=”https:\/\/avl-set.com\/wp-content\/uploads\/2023\/04\/ALC-Icons-02.png” image_icon_width=”122px” _builder_version=”4.18.0″ header_font=”Montserrat|on|||” header_text_color=”#353740″ header_font_size=”22px” header_line_height=”1.4em” body_font=”Montserrat||||” body_text_color=”#747d88″ body_line_height=”1.8em” text_orientation=”center” custom_padding=”30px|30px|30px|30px” animation_style=”zoom” animation_delay=”100ms” border_width_all=”0px” border_color_all=”#dddddd” border_style_all=”solid” use_border_color=”on” border_color=”#dddddd” icon_font_size=”60px” global_colors_info=”{}”]<\/p>\n
Optimized test sequences for one inverter<\/p>\n
Parallelization of tests<\/p>\n
Avoiding setup times<\/p>\n
[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”End-of-Line Complexity” image=”https:\/\/avl-set.com\/wp-content\/uploads\/2023\/04\/ALC-Icons-03.png” image_icon_width=”122px” _builder_version=”4.18.0″ header_font=”Montserrat|on|||” header_text_color=”#353740″ header_font_size=”22px” header_line_height=”1.4em” body_font=”Montserrat||||” body_text_color=”#747d88″ body_line_height=”1.8em” text_orientation=”center” custom_padding=”30px|30px|30px|30px” animation_style=”zoom” border_width_all=”0px” border_color_all=”#dddddd” border_style_all=”solid” use_border_color=”on” border_color=”#dddddd” icon_font_size=”60px” global_colors_info=”{}”]<\/p>\n
Low cycle times<\/p>\n
High reliability<\/p>\n
Easy maintenance<\/p>\n
Minimized footprint<\/p>\n
Very cost-sensitive<\/p>\n
[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Flexibility ” image=”https:\/\/avl-set.com\/wp-content\/uploads\/2023\/04\/2023_04_IMG_Flexibility-06.png” image_icon_width=”122px” _builder_version=”4.18.0″ header_font=”Montserrat|on|||” header_text_color=”#353740″ header_font_size=”22px” header_line_height=”1.4em” body_font=”Montserrat||||” body_text_color=”#747d88″ body_line_height=”1.8em” text_orientation=”center” custom_padding=”30px|30px|30px|30px” animation_style=”zoom” animation_delay=”200ms” border_width_all=”0px” border_color_all=”#dddddd” border_style_all=”solid” use_border_color=”on” border_color=”#dddddd” icon_font_size=”60px” global_colors_info=”{}”]<\/p>\n
Various production lines and cycle times<\/p>\n
UUT specific operating points <\/p>\n
Adjustable parameters<\/p>\n
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<\/p>\n
The AVL Active Load Cabinet (ALC) is an active load which can be used as a key product to perform high-voltage (HV) functional tests of inverters (unit under test, UUT) in the End-of-Line area. Additional equipment is required to perform the high-voltage functional test, which is not scope of the Actice Load Cabinet. The ALC has standardized interfaces for an easy integration into an End-of-Line test cell.<\/p>\n
[\/et_pb_text][\/et_pb_column][et_pb_column type=”2_3″ _builder_version=”4.18.0″ background_color=”RGBA(255,255,255,0)” background_color_gradient_start=”rgba(43,135,218,0.21)” custom_padding=”10%|8%|10%|8%” background_color_tablet=”#FFFFFF” background_last_edited=”on|tablet” background_enable_color_tablet=”on” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/avl-set.com\/wp-content\/uploads\/2023\/04\/2023_04_IMG_AssemblyLine_v2.png” title_text=”2023_04_IMG_AssemblyLine_v2″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Video Section” _builder_version=”4.18.0″ use_background_color_gradient=”on” background_color_gradient_direction=”170deg” background_color_gradient_stops=”#ffffff 65%|#25b7bc 65%” background_color_gradient_start=”#ffffff” background_color_gradient_start_position=”65%” background_color_gradient_end=”#25b7bc” background_color_gradient_end_position=”65%” custom_padding=”|||” global_colors_info=”{}”][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.18.0″ _module_preset=”default” width=”100%” max_width=”1493px” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text admin_label=”Title” _builder_version=”4.18.0″ text_font=”Montserrat||||||||” text_text_color=”#747d88″ text_line_height=”1.9em” header_font=”||||||||” header_2_font=”|700||on|||||” header_2_text_color=”#485156″ header_2_font_size=”42px” header_2_line_height=”1.3em” text_orientation=”center” max_width=”700px” module_alignment=”left” custom_margin=”||125px|45px|false|false” custom_margin_tablet=”|50px|125px|50px|false|false” custom_margin_phone=”|50px|125px|50px|false|false” custom_margin_last_edited=”on|tablet” custom_padding=”2px|0px||50px|false|false” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”4%” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][et_pb_text admin_label=”Subtitle” _builder_version=”4.18.0″ text_font=”||||||||” text_text_color=”#485156″ text_line_height=”1.8em” header_font=”||||||||” header_3_text_color=”#485156″ text_orientation=”center” width=”100%” max_width=”923%” module_alignment=”left” custom_margin=”-78px|0px||0px|false|true” custom_margin_tablet=”-78px||||false|true” custom_margin_phone=”-78px||||false|true” custom_margin_last_edited=”on|tablet” custom_padding=”0px|50px||50px|false|false” animation_style=”slide” animation_direction=”bottom” animation_delay=”100ms” animation_intensity_slide=”4%” global_colors_info=”{}”]<\/p>\n
The design of the Active Load Cabinet is based on a unique control concept. Thanks to this fact, the ALC does not require the UUT-internal gate signals to synchronize on the UUT. Therefore, downtimes can be avoided as well as fast and independent testing of the UUT is ensured.<\/p>\n
To calibrate the UUT-internal current sensors, the Active Load Cabinet offers the calibration mode. Within this mode the ALC acts as a variable current source. By integration of additional measurement equipment this modes can be used to calibrate the UUT internal sensors. Thanks to the ALC control concept the input current to the UUT can be adjusted fast and easy.<\/p>\n
The ALC is a one-cabinet solution for active-power tests and calibration as it combines two operation modes (R-L and calibration mode). This not only saves floor space, but also eliminates the necessity to move the UUT to a further testing station and therefore saving potential testing time.<\/p>\n
[\/et_pb_text][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/avl-set.com\/wp-content\/uploads\/2023\/04\/2023_04_IMG_ALC_Cabinet.png” title_text=”2023_04_IMG_ALC_Cabinet” show_bottom_space=”off” align_tablet=”center” align_phone=”center” align_last_edited=”on|tablet” _builder_version=”4.18.0″ _module_preset=”default” width=”71%” module_alignment=”center” custom_margin=”||-12px|||” custom_padding=”||46px|||” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Fun Fact Section” _builder_version=”4.18.0″ background_color=”#25B7BC” custom_margin=”-163px|||||” custom_padding=”0px||110px||false|false” global_colors_info=”{}”][et_pb_row _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.18.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_testimonial author=”Dr. Tobias Schelter” job_title=”Managing Director” company_name=”AVL SET GmbH” portrait_url=”https:\/\/avl-set.com\/wp-content\/uploads\/2022\/08\/2019_09_IMG_Geschaeftsfuehrung_ToS.png” _builder_version=”4.18.0″ _module_preset=”default” body_text_color=”#FFFFFF” author_text_color=”#FFFFFF” position_text_color=”#FFFFFF” company_text_color=”#FFFFFF” background_color=”RGBA(255,255,255,0)” border_width_all=”6px” border_color_all=”#FFFFFF” global_colors_info=”{}”]<\/p>\n
To ensure the correct functionality of the produced inverters, a customer-defined test content is performed at the end of the production line. An End-of-Line test cell consists of a wide variety of tests. Our core competence here is a key product to perform End-of-Line high-voltage functional tests for inverters.<\/p>\n
[\/et_pb_testimonial][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Latest Work Section” _builder_version=”4.18.0″ background_color=”#f7f7f7″ custom_padding=”110px||50px||false|false” global_colors_info=”{}”][et_pb_row admin_label=”Service Section Title” _builder_version=”4.18.0″ min_height=”141.6px” custom_margin=”|auto|-48px|auto||” animation_style=”fade” animation_direction=”top” saved_tabs=”all” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Title” _builder_version=”4.18.0″ text_font=”Montserrat||||||||” text_text_color=”#747d88″ text_line_height=”1.9em” header_font=”||||||||” header_2_font=”Montserrat|700||on|||||” header_2_font_size=”42px” header_2_line_height=”1.3em” text_orientation=”center” max_width=”700px” module_alignment=”center” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”4%” global_colors_info=”{}”]<\/p>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ admin_label=”Service Section Title” _builder_version=”4.18.0″ min_height=”141.6px” custom_margin=”|auto|-48px|auto||” animation_style=”fade” animation_direction=”top” saved_tabs=”all” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text ul_item_indent=”37px” _builder_version=”4.18.0″ _module_preset=”default” custom_padding=”50px|||||” global_colors_info=”{}”]<\/p>\n
The ALC is a one-cabinet solution for high-voltage functional tests and calibration as it combines two operation modes:<\/p>\n
This not only saves floor space, but also eliminates the necessity to move the UUT to a further testing station and therefore leads to potential testing time savings.<\/p>\n
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<\/p>\n
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AVL Active Load Cabinet\u2122 for Inverter End-of-Line Testing Fast and UUT-independent testing – no need to collect the UUT-internal signals Highly accurate UUT calibration through precise calibration current The combination of calibration and high-power tests save test time and space Discover the benefits…\u00a0Key product for high-voltage functional testsThe key component of an electrified powertrain is […]<\/p>\n","protected":false},"author":11,"featured_media":0,"parent":2740,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-8752","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/pages\/8752","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/users\/11"}],"replies":[{"embeddable":true,"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/comments?post=8752"}],"version-history":[{"count":1,"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/pages\/8752\/revisions"}],"predecessor-version":[{"id":11470,"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/pages\/8752\/revisions\/11470"}],"up":[{"embeddable":true,"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/pages\/2740"}],"wp:attachment":[{"href":"https:\/\/avl-set.com\/en\/wp-json\/wp\/v2\/media?parent=8752"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}